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AI in Manufacturing

No vendor-pitch hype. Six manufacturing AI plays that consistently survive the shop floor — predictive maintenance, quality vision, process optimisation, plant-floor supply chain, safety AI, and pragmatic digital twin — and three pitches that consistently disappoint when deployed in real plants, named explicitly. The OT/IT bridge filter that sequences your specific plant. Predictive maintenance with sensor coverage decisions and the narrative layer maintenance engineers actually act on. Quality vision with the operator labelling loop and the false-confidence discipline. Process optimisation with operator-led experiments and overfitting guards. Plant-floor supply chain integration with real-time re-planning cadences. Safety AI with the support-not-surveillance line and the one line nobody crosses. Pragmatic digital twin within six-month bounded scope, not eighteen-month megaproject. And a one-page 12-month plant roadmap with OEE and quality KPIs the plant manager owns — not AI metrics nobody on the line recognises.

8

Chapters

~70 min

Duration

Intermediate

Level

No

Certification

Course Content

01

The manufacturing-AI fit map

Six plant-floor plays that ship · three pitches that disappoint on the shop floor · the OT/IT bridge filter (data accessible · data quality usable · culture supports AI).

02

Predictive maintenance for plants

Three sensor coverage decisions · the narrative layer the engineer acts on · three project killers most plants hit during deployment.

03

Quality vision AI

Three messy-real-world challenges (lighting · drift · novel defects) · three-stage operator labelling loop · the false-confidence year-2 failure mode + three disciplines.

04

Process optimisation with AI

Three signals AI surfaces (multi-parameter interactions · drift · best-shift patterns) · operator-led experiment design · three guards against the overfitting trap.

05

Plant-floor supply chain integration

Three signal flows into scheduling (demand · material/supplier · equipment availability) · three re-planning cadences · three failure modes when integration breaks.

06

Safety AI — augmenting human attention

Three safety use cases (PPE · near-miss · ergonomic) · three failure modes specific to safety · the one line nobody crosses + the safety AI charter.

07

Digital twin — pragmatic, not megaproject

Three targeted twins that ship in 4–6 months · three megaproject traps to refuse · three discipline rules (6-month time-to-value · one bounded use case · real plant engineers in design).

08

Capstone — Your 12-month plant AI roadmap

Two plays Q1 (PdM + quality vision), ranging Q2–Q4 · OEE and quality KPIs not AI metrics · four conversations Monday.